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A real
tennis ball is made by hand. As yet no synthetic version has been
invented that performs acceptably on a court. The methods have changed
little over the years. At the centre of the ball there is a hard
kernel- originally a compacted sphere of ball cloth and nowadays
a round cork which is then covered layer on layer with about ten
metres of tape. This is hammered into shape in a special metal or
wooden cup, then tied with thin strong string, criss-crossed and
knotted once or twice. The tying is the difficult part of the operation
and was originally carried out with a special instrument called
a bilboquet. The tied ball is covered with two sections of
yellow cloth, each cut in the shape of an eight and tightly stitched
round it.

The
earliest balls, known as eteufs, were made from dog-skin
and stuffed with bran. A full set of balls was traditionally 108
but at Moreton Morrell a half set of 54 balls is re-covered every
week. If the string holding the ball together has slackened, the
ball will have to be re-tied. All kinds of things were used to produce
the inner portion of a tennis ball- a quotation from Much Ado about
Nothing implies that in Shakespeare's day, tennis balls were stuffed
with human hair, for Claudio says of Benedick, "The old ornament
of his cheek hath already stuffed tennis balls". An injunction was
introduced by Louis XI of France in 1461 to prevent unscrupulous
paumiers from using dangerous but for them economic materials for
stuffing, such as chalk, sand, ash and sawdust.
I
freely admit to being biased but maintain after every tournament
held at Moreton Morrell that the balls made by the professionals
here are as good as any in the world. May they long continue to
justify such an accolade?
The
process of making a ball was recorded in a booklet "How to make
a Real Tennis Ball", written by Richard Hamilton and illustrated
by Anthony Hobson in 1977.
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